Research & Development
We are able to make all these efficient and reliable moulds because of our continuous technological research and all our past experiences.
Before turning on the computer and drawing line we simply aim at knowing deeply our customer's exigencies, understanding why he wants to carry out new production, checking each aspect, going beyond the mere project to create something unique and absolutely suited the new need.
The difference our way of working makes is the same as you get the readymade dress from shop and the one which you made from tailor as per your requirement.
For this we follow the step by step procedure.
- 1First we understand the exact requirement of our customer. For that we take references of their sketches, dummy models etc. We also understand what functionally are the most important point in that product i.e. the shape, the type of hinge, the type of dispensing, the fitment with another metting product etc.
- 2After this we do the product designing considering all above points and make 2D drawings as well as 3D models.
- 3While doing the engineering drawings as well as 3D models we also consider in mind that the product should be feasible to make the mould as well as the mould should not be too complicated to function.
- 4After the approval of model of the product from customer we generally make the pilot mould for the same. With the help of this pilot mould the customer gets the samples with which he can take various line trials for leakage, hinge functioning, auto capping, dispensing of product etc. This pilot mould also help us to know exact shrinkages, cycle time and functionality of mould.
- 5After the pilot tool we can start the production tool considering all the factors which we have experienced during the whole procedure.
Some of the examples of the products where we followed the above procedure are given in these photographs.
Because of all this we can carry out project at once and minimize the risk to waste it. Our regular customers know very well that the ability we have in catching even their most peculiar and difficult needs allows us to find most suitable solution and carry it out with precision and quickness. In this way our customer can save time and obviously money.